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EPRI's SEMI F47 experts will be glad to field any questions that you have about our
services, the SEMI F47 standard, or other related questions.
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Q:
What is a Voltage Sag?
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A:
A sag or dip, as defined by IEEE Standard 1159-1995, IEEE
Recommended Practice for Monitoring Electric Power Quality, is a
decrease in rms voltage or current at the power frequency for durations from
0.5 cycles to 1 minute, reported as the remaining voltage. Typical values
are between 0.1 pu and 0.9 pu.
Terminology
used to describe the magnitude of a voltage sag is often confusing. The
recommended usage is "a sag to 20%", which means that the line voltage is
reduced down to 20% of the normal value, not reduced by 20%. Using the
preposition "of" (as in "a sag of 20%", or "a 20% sag") is discouraged.
This preference is consistent with IEC practice, and with most disturbance
analyzers which also report remaining voltage. Just as an unspecified
voltage designation is accepted to mean line-to-line potential, so also will an
unspecified sag magnitude refers to the remaining voltage. Where
possible, specify the nominal, or base, voltage and the remaining voltage.
Voltage sags are usually associated with system faults but can also be caused
by the switching of heavy loads or the starting of large motors. Figure 1
shows a typical voltage sag that can be associated with a single line-to-ground
(SLG) fault. Also, a fault on a parallel feeder circuit will result in a
voltage drop at the substation bus which affects all of the other feeders until
the fault is cleared. Typical fault clearing times range from three to
thirty cycles depending on the fault current magnitude and the type of
overcurrent detection and interruption.
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| Figure 1 - Instantaneous Voltage Sag Caused by a SLG Fault |
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Large
load changes or motor starts can also cause voltage sags. An induction
motor will draw six to ten times its full load current while starting.
This lagging current then causes a voltage drop across the impedance of the
system. Should the current magnitude be large relative to the system
available fault current, the resulting voltage sag may be significant.
Figure 2 illustrates the effect of a large motor being started.
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| Figure 2 - Temporary Voltage Sag Caused by Motor Starting |
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The
term sag has been used in the power quality community for many years to
describe a specific type of power quality disturbance known as a short duration
voltage decrease. Clearly, the notion is directly borrowed from the
literal definition of the word sag. The IEC definition for this
phenomenon is dip. The two terms are considered interchangeable, with sag
being preferred in the United States power quality community. Previously, the
duration of sag events has not been clearly defined. Typical sag
durations defined in some publications range from two milliseconds (about
one-eighth of a cycle) to a couple of minutes. Undervoltages that last
less than one-half cycle cannot be characterized effectively as a change in the
rms value of the fundamental frequency value. Therefore, these events are
considered transients [1]. Undervoltages that last longer than one minute
can typically be controlled with voltage regulation equipment and may be
associated with a wide variety of causes other than system faults.
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Sag
durations are subdivided here into three categories -- instantaneous, momentary
and temporary -- coinciding with the three categories of interruptions and
swells. These durations are intended to correlate with typical protective
device operation times as well as with duration divisions recommended by
international technical organizations. These three different definitions
of sags are defined by their duration and shown in Table 1 below.
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| Table 1 - Categories and Typical Characteristics of Power System Electromagnetic
Phenomena |
| Categories |
Typical Duration |
Typical Voltage Magnitude |
| 2.0 Short Duration Variations |
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| 2.1 Instantaneous |
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| 2.1.1 Sag |
0.5 - 30 cycles |
0.1 - 0.9 pu |
| 2.1.2 Swell |
0.5 - 30 cycles |
1.1 - 1.8 pu |
| 2.2 Momentary |
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| 2.2.1 Interruption |
0.5 cycles - 3 s |
<0.1 pu |
| 2.2.2 Sag |
30 cycles - 3 s |
0.1 - 0.9 pu |
| 2.2.3 Swell |
30 cycles - 3 s |
1.1 - 1.4 pu |
| 2.3 Temporary |
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| 2.3.1 Interruption |
3 s - 1 min |
<0.1 pu |
| 2.3.2 Sag |
3 s - 1 min |
0.1 - 0.9 pu |
| 2.3.3 Swell |
3 s - 1 min |
1.1 - 1.2 pu |
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Q:
What is Semi F47?
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A:
The SEMI F47 "Specification for Semiconductor Processing Equipment Voltage Sag
Immunity" is a standard that defines the threshold that a semiconductor tool
must operate through without interruption (per SEMI F42). It also
provides a target for the facility and utility systems. The recognizing
semiconductor factories require high levels of power quality due to the
sensitivity of equipment and process controls. As semiconductor
processing equipment is especially vulnerable to voltage sags, the SEMI F47
document defines the voltage sag ride-through capability required for
semiconductor processing, metrology, and automated test equipment.
The
requirements in this international standard were developed to satisfy
semiconductor industry needs. While more stringent than existing generic
standards, this industry-specific specification is not in conflict with known
generic equipment regulations from other regions or generic equipment standards
from other organizations. It is the intent of this standard to provide
specifications for semiconductor processing equipment that will lead to
improved selection criteria for sub-components and to improvements in equipment
systems design. While it is recognized that in certain extreme cases or
for specific functions battery storage devices may be appropriate, it is not
the intent of this standard to increase the size or use of battery storage
devices provided with equipment. The focus on improvements in equipment
component and system design should lead to a reduction or elimination in the
use of battery storage devices to achieve equipment reliability during voltage
sag events.
The
SEMI F47 document specifies the minimum voltage sag ride-through capability
design requirements for equipment used in the semiconductor industry. The
expected equipment performance capability is shown graphically on a chart
representing voltage sag duration and percent deviation of equipment nominal
voltage. The primary focus for this specification is semiconductor
processing equipment including but not limited to the following tool types:
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Etch equipment (Dry & Wet)
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Film deposition equipment (CVD & PVD)
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Thermal equipment
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Surface prep and clean
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Photolithography equipment (Stepper & Tracks)
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Chemical Mechanical Polishing equipment
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Ion Implant equipment
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Metrology equipment
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Automated test equipment
The
actual SEMI F47 ride-through curve is shown below in Figure 3.
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| Figure 3 - The SEMI F47 Voltage Sag Ride-Through Curve |
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Magnitude
and durations of voltage sags defined in SEMI F47 are shown in Table 2.
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| Table2 - SEMI F47 Defined Voltage Sag Points |
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Magnitude |
Duration |
| SEMI F47 Test Points |
Percent Nominal |
Seconds |
60Hz |
50Hz |
| Single and Two Phase Sag Magnitude and Duration |
50 |
0.05 |
3 |
2.5 |
| 50 |
0.2 |
12 |
10 |
| 70 |
0.2 |
12 |
10 |
| 70 |
0.5 |
30 |
25 |
| 80 |
0.5 |
30 |
25 |
| 80 |
1 |
60 |
50 |
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Q: What is Semi F42 and how is it
different from Semi F47?
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A:
The best way to illustrate the differences between the two, is to compare the
purposes of each document. The purpose of SEMI F42 is to define a test
method used to characterize the susceptibility of equipment used in the
semiconductor industry. SEMI F47 specifies the minimum voltage sag
ride-through capability design requirements for equipment used in the
semiconductor industry.
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Q: My tool has subsystems such as
cryogenic pumps, chillers, vacuum pumps and alike systems. Are they considered part of my tool under SEMI F47?
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A:
The specification includes the equipment mainframe and all subsystems whose
electrical power is directly affected by the operation of the equipment's EMO
system. If EMO of the mainframe is connected to the subsystem, then the
subsystem is part of the semiconductor equipment. In this case, the
subsystem must be tested and pass SEMI F47 for compliance of the entire tool.
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Q: What is the criteria for being
Semi F47 compliant?
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A:
The specification states that Semiconductor processing, metrology, and
automated test equipment must be designed and built to conform to the voltage
sag ride-through capability per the defined curve. Equipment must
continue to operate without interrupt (per SEMI F47 ) during conditions
identified in the area above the defined line, as shown in Figure 4. In
the context of SEMI F47, interrupt means any assist or failure. An assist
is defined as an unplanned interruption that occurs during an equipment cycle
where all three of the following conditions apply:
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The interrupted equipment cycle is resumed through external intervention (e.g.,
by an operator or user, either human or host computer).
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There is no replacement of a part, other than specified consumables.
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There is no further variation from specification of equipment operation.
Furthermore, a failure is any unplanned interruption or variance from the
specifications of equipment operation other than assists. Although no
variation in the tool's process is the goal, this standard addresses these
issues as related to the equipment operation only.
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| Figure 4 - SEMI F47 Equipment Ride-Through Regions |
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Q: Why not just install a UPS on
the mains of a semiconductor tool?
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A:
The intent of SEMI F47 is to provide specifications for semiconductor
processing equipment that will lead to improved selection criteria for
subcomponents and improvements in equipment system design. While it is
recognized that in certain extreme causes or for specific functions battery
storage devices may be appropriate, it is not the intent of this standard to
increase the size or use of battery storage devices provided with
equipment. Focus on improvements in equipment component and system design
should lead to a reduction or elimination in the use of battery storage devices
to achieve equipment reliability during voltage sag events. The reason
for this is that battery-based power conditioners, such as UPSs, require
maintenance. The reliability of the UPS becomes dependent on the
reliability of the maintenance program.
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